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We have a zero downtime steam system for over 5 years of operation with sustained levels of specific steam consumption. Forbes Marshall products for our steam system have enabled the plant to operate at highest levels of productivity and energy efficiencies.
We have increased the productivity level by 30% with reduction in steam utility cost by 40%. With energy audit suggestions from Forbes Marshall, we have switched over from steam purchase model to a new fully automatic biomass boiler. We are currently achieving S:F ratio of 4.5:1 on husk with stable pressure output and zero downtime.
We are recovering 100% condensate from our dyeing unit with Forbes Marshall's condensate recovery system with sustained Condensate Recovery Factor (CRF) of 84%
We have revamped our steam system based on recommendations from Forbes Marshall. As a result of arresting leakages in the distribution network by replacing float traps and installing a condensate pump, we have achieved a 17% reduction in the boiler fuel bill. Installation of a Waste Heat Recovery Boiler has further reduced the boiler fuel consumption by 8%
Forbes Marshall condensate recovery solutions have helped us to achieve and sustain a condensate recovery factor of 90% and specific energy consumption of 1.1 kg of coal/kg of fabric.