Conventional Steam Pipeline Trapping Station vs. Advanced Mainline Steam Trapping Solution

State-of-the-art thermodynamic steam traps encompass the complete steam trap module in one single forged body. These solutions are easy to install, operate and maintain and offers several advantages over a conventional steam trapping station.

Table : Comparison of conventional steam pipeline trapping station against an advanced mainline steam trapping solution

Conventional Steam Trapping StationAdvanced Mainline Steam Trapping Solution
Approx. 750mm assembly length and weighing over 14 kgsCompact and lightweight – 190mm assembly length and weighing about 6kgs
Has 16 components with 5 valves requiring on-site fabrication and welding (15 weld joints); ~ 4 hours to install and commissionOnly one component with 5 integral piston valves; installation time of ~30 minutes
Shutdown / safe isolation not possible, hampering online / in-line maintenance as traditional valves are prone to leakages and seizing upIntegral class VI bypass and isolation valves enable safe isolation for easy and safe online/ in-line maintenance
Trap needs to be replaced in case of damage to the seatReplaceable seat and disc
Intermittent, noisy and scattered discharge of hot condensate causing erosion of surface onto which the condensate is dischargedInbuilt diffuser enables reduction in noise level and gentle discharge of condensate for open to atmosphere applications thus ensuring safety
Cumbersome to maintain due to welded jointsQuick and easy to maintain
Potential steam leaks through inline leakages, glands and weld jointsZero leakage