Vibration in industrial processes can occur due to various factors. Understanding the root cause and its effects are crucial to take the appropriate corrective action and ensure the reliability, safety, and efficiency of industrial operations. Listed below are some of the common causes.
Causes of Vibration
- Mechanical imbalance
- Improper alignment of shafts, couplings, or bearings in machinery
- Worn-out bearings
- Turbulent fluid flow through pipes, valves, and process equipment
- Loose fasteners, bolts, or structural components
Effects of Vibration
Unchecked vibration can have severe consequences on industrial operations, including:
- Equipment failure due to wear and tear of components caused by friction due to vibration
- Unplanned downtime and shutdowns
- Increased maintenance costs due to frequent repairs, replacements, or retrofitting of equipment
- Lower efficiency and productivity due to impaired performance of machinery
- Reduced product quality due to deviations in the manufacturing processes
