Steel

Optimising Efficiency. Driving Sustainable Growth

Whether it’s an existing plant, an expansion, or a greenfield project, our engineered solutions and services optimise energy consumption, improve operational performance, reduce water usage, and minimise environmental impact for efficient and sustainable steel production.

 

The steel industry is experiencing significant growth globally, driven by demand from infrastructure, manufacturing, and automotive sectors. However, steel manufacturing remains highly energy and water-intensive, with high production costs and sustainability challenges. Forbes Marshall, with over 75 years of experience, provides innovative solutions to help steel manufacturers improve energy efficiency, optimise water usage, and reduce their environmental impact. From small metal producers to large integrated steel plants, our fully engineered solutions for the steel plant, covering the boiler and turbine house, all processes from the raw material to the finished product, as well as water and effluent treatment help address bottlenecks and conserve energy, offering a typical return of investment of less than a year.

Our process and energy efficiency solutions are designed to improve system performance and product quality while minimising resource consumption. Our advanced monitoring and control systems for key parameters such as pressure, temperature, and flow, enable steel plants to operate at benchmark efficiency levels. Additionally, our solutions for condensate and steam recovery, oxygen enrichment, and air efficiency optimisation help reduce utility consumption. We also offer a comprehensive range of environmental monitoring tools to ensure compliance with emissions regulations and reduce water footprints, while our predictive maintenance solutions increase plant uptime and enhance safety.

 

Let us help you

Improve Process
Efficiency

We help to improve quality, consistency and accuracy of processes. We offer a wide range of solutions for monitoring key parameters like pressure, temperature, flow, level, vibration, gas concentration and process water quality. Right from design and engineering to installation and commissioning, our offerings help optimise operations to enhance quality, consistency, and accuracy of processes, and improve productivity.

Conserve
Energy

We enable plants to reduce specific utility consumption per ton of crude steel and operate at benchmark efficiency. Our offerings for the steam circuit help optimise operating efficiency of the boiler house, enable efficient distribution of steam and maximise condensate and flash steam recovery. A comprehensive bundle of air efficiency solutions help optimise compressed air networks. Customised solutions for process areas, like oxygen enrichment in the blast furnace, help to reduce process energy demand.

Reduce Environmental Impact

Our products and services help plants reduce fuel consumption, analyse combustion processes, reduce emissions, optimise water consumption and measure and monitor effluent, thereby reducing overall impact to the environment.

Run Safe
Operations

We offer customised leak detection systems for the blast furnace to help prevent fires, oxygen blowing skids for accurate pressure and flow control. condition monitoring solutions to provide an indication of machine health and improve operational safety. Our online monitoring and control solutions address operational deviations. Additionally, we identify and rectify design gaps that could pose safety hazards.

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Improve and Sustain
Performance

Proactive health monitoring of utility and process assets and predictive analytical solutions from Forbes Marshall provide an understanding of plant, equipment, systems and machine health and help you plan shutdowns in advance, thereby increasing plant uptime up to 95%.

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Water and Wastewater

Explore our solutions for the chemical and API industry.

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Water and Wastewater
Effluent and Common Treatment PlantSewage Treatment PlantOverhead Storage Reservoir (OHSR)Distribution & Network LinesBooster Station/PumpsWater Treatment PlantIntake & Pump HouseDesalination PlantsIrrigation Lines / Lifting Stations Tube Wells / Bore Wells

Effluent and Common Treatment Plant

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Sewage Treatment Plant

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Overhead Storage Reservoir (OHSR)

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Distribution & Network Lines

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Booster Station/Pumps

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Water Treatment Plant

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Intake & Pump House

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Desalination Plants

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Irrigation Lines / Lifting Stations Tube Wells / Bore Wells

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