On average, boiler performance can be improved by 4-10% and sustained.
Boiler performance fluctuates hourly, irrespective of boiler type or age of the equipment. The efficiency of new boilers can also be impacted by overall plant conditions. On average, new boilers tend to operate at 51% load within the first year of operation. Such part load operations can increase fuel consumption by 4-10%. Additionally, uptime is impacted by various factors including maintenance practices, operating loads, fuel and water quality, inappropriate settings, poor combustion, condensate recovery and infrequent monitoring.
We derive real-time, tangible solutions by monitoring key parameters, to enhance standard operating procedures (SOPs) and provide actionable insights. This delivers better overall efficiencies: resulting in sustaining >95% uptime, a reduction in not only the cost of steam, but also reducing impact on the environment.
Key parameters we monitor
Efficiency
Steam: Fuel ratio
Steam flow/ Boiler load
Steam pressure
O₂ % in fuel gas
Stack temperature
Blowdown TDS (Total Dissolved Solids)
Feedwater temperature
Furnace draft (*applicable for solid fuel fired boilers)
We provide actionable insights
Delivering Benefits
Our
footprint
across services
footprint
across services
500
Plants
1200
Assets
7500
Parameters
