Optimisng Energy Efficiency for a Dairy Expansion Project

Customer: A leading regional dairy manufacturer in Southern India

Following the success of an earlier engagement, the dairy approached Forbes Marshall for their expansion project that aimed to help achieve a production capacity of 0.8 million TPD. The Forbes Marshall Design Consultancy team provided end-to-end support, from identifying energy-saving opportunities and detailed engineering to implementing the plan, supplying steam system accessories, and offering project management consultancy during installation.

Key solutions included the installation of a steam-operated pumping trap for efficient condensate evacuation, condensate recovery pumps for critical applications like ghee boilers and milk processing, and the Effimax system for continuous boiler efficiency monitoring

Fuel Saved


3321 Tonnes/Year

Steam Reduction


26%

Water Saved


2,815 Kilolitres/Year

CO₂ Reduction


5,919 Tonnes/Year

Annual Monetary Savings


24.6 Million USD

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