EverSense for Solvent Extraction Plants

Going #BeyondConnectivity to improve and sustain specific steam consumption and recovery factor of your solvent extraction plant (SEP), ensuring economy, productivity, safety, reliability and sustainability of operations.

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The specific steam consumption (SSC) and condensate recovery factor (CRF) of desolventising toaster (DT) and heater varies by 20% resulting in increased costs.

In today’s dynamic and competitive landscape, where energy costs continue to rise, maintaining an efficient steam system is imperative. An increase in SSC and reduction in CRF leads to incremental fuel and fresh water consumption and solvent (hexine) consumption.

SSC and CRF variation factors include:

the design of the steam condensate system,
uptime of components and control loops,
proportion of direct and indirect steam,
operating pressures,
operating procedures,
moisture in seed (varying over time)
seed type,
machine speed, and
operator experience.

Key parameters we monitor

Specific steam consumption

Condensate recovery factor

Operating steam pressures

Chamber temperatures

DOC (De-oiled Cake) temperature

Hexane duct temperature

Open Steam Pressure

Heater temperature and vacuum

Production

Uptime of individual components

We provide actionable insights

Proactive
Issue Resolution

Monitoring right set points for DOC and hexane temperature, for open steam, for compartment wise temperature control, gives us insights, enabling feedback for efficient operation.

Operational
Efficiency

We help establish standard operating procedures (SOPs) for different production levels and types. We also provide training to operators on best practices.

Backed by our wide
reach and expertise

Our team of sales and service engineers, based in 18 countries, have experience of over 30 industry segments globally. These specialists visit plants daily, understanding and addressing real needs. And now, you have 24×7 access to this expertise through both, digital connects and site visits.

Delivering Benefits

Reliability

Maintaining >95% uptime for traps and condensate recovery system.

Safety

Training the maintenance team on standard operating procedures and maintenance practices. Identifying anomalies in data to take immediate corrective action.

Fuel & Water Savings

Lowering the cost of steam through better overall recovery, by reducing deviations in the recovery factor. Reducing OPEX for fresh water and effluent treatment.