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Case Study:

Eliminate Fluctuations in Air Supply Pressure


Cement

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Customer Details

A Cement Manufacturer in South Asia
Problems

- Improper control of air supply
- Air starvation as well as excess air pressure to equipment
- Higher electrical consumption
- Frequent on-off operation of compressor.
Objective

To maintain the supply of compressed air at the right pressure and load
Solutions

- Air audit to study the load capacity and distribution lines
- Identification of process conditions and loads
- Interlocks like air-to-close / bypass for peak demand identified
- Installation of Master Air Control(MAC) at the appropriate section of the process
Benefits

- 7- 8% savings on partial loads
- Projected savings of 12-15 % on full loads
- Improved process due to of constant air pressure supply
- Quick payback
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