EverSense for Boiler Efficiency

Going #BeyondConnectivity to help improve and sustain boiler efficiency ensuring safety, reliability and sustainability of operations.

On average, boiler performance can be improved by 4-10% and sustained.

Boiler performance fluctuates hourly, irrespective of boiler type or age of the equipment. The efficiency of new boilers can also be impacted by overall plant conditions. On average, new boilers tend to operate at 51% load within the first year of operation. Such part load operations can increase fuel consumption by 4-10%. Additionally, uptime is impacted by various factors including maintenance practices, operating loads, fuel and water quality, inappropriate settings, poor combustion, condensate recovery and infrequent monitoring.

We derive real-time, tangible solutions by monitoring key parameters, to enhance standard operating procedures (SOPs) and provide actionable insights. This delivers better overall efficiencies: resulting in sustaining >95% uptime, a reduction in not only the cost of steam, but also reducing impact on the environment.

Key parameters we monitor

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Efficiency

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Steam: Fuel ratio

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Steam flow/ Boiler load

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Steam pressure

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O₂ % in fuel gas

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Stack temperature

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Blowdown TDS (Total Dissolved Solids)

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Feedwater temperature

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Furnace draft (*applicable for solid fuel fired boilers)

We provide actionable insights

Proactive
Issue Resolution

Monitoring critical parameters can give insights into heat transfer issues, stack loss, foaming, water carryover, inappropriate settings, and condensate recovery. Our deep Industry knowledge results in actionable insights to help maintain uptime of >95%.

Operational
Efficiency

We help establish standard operating procedures (SOPs) for efficient and safe boiler operation.

Backed by our wide
reach and expertise

Our team of sales and service engineers, based in 18 countries, have experience of over 30 industry segments globally. These specialists visit plants daily, understanding and addressing real needs. And now, you have 24×7 access to this expertise through both, digital connects and site visits.

Delivering Benefits

Our
footprint

Our footprint across services

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Contact a
Specialist