EverSense for Paper Machines

Going #BeyondConnectivity to improve and sustain specific steam consumption and condensate recovery factor of your paper machine, ensuring economy, productivity, safety, reliability and sustainability of operations.

The average industry specific steam consumption (SSC) varies by 5-10% and the condensate recovery factor (CRF) varies between 70-75% for paper machines. We can reduce the bands of variation significantly, reducing SSC by 0.1-0.3 per ton of paper and obtaining CRF >85%.

In today’s dynamic and competitive landscape, where energy costs continue to rise, maintaining an efficient steam system is imperative. An increase in SSC and a drop in CRF leads to incremental fuel and fresh water consumption.

SSC and CRF variation factors include:

  • Correct design of the paper drying system
  • Uptime of components and control loops
  • Paper quality
  • Paper type
  • Machine speed
  • Operator experience

Key parameters we monitor

key-parameters

Specific steam consumption

key-parameters

Condensate recovery factor

key-parameters

Production loads

key-parameters

Operating steam pressures

key-parameters

Paper break

key-parameters

Uptime of individual components

key-parameters

Vacuum system and heat exchanger

key-parameters

Vacuum system and heat exchanger (*where applicable)

Service Paper Machines

We provide actionable insights

Proactive
Issue Resolution

Monitoring critical parameters gives insight into the steam condensate system,
uptime of components and control loops, operating procedures, optimum set-point prediction of dryer group steam pressure variations for paper grade, paper quality, paper type and machine speed, heat transfer issues, and inappropriate settings. Our regular reports cover key insights for your plant.

Operational
Efficiency

We help establish standard operating procedures (SOPs) and provide training to operators on best practices. We provide a section wise or paper wise paper machine performance benchmark, a log book and failure mode effect and analysis for customers.

Backed by our wide
reach and expertise

Our team of sales and service engineers, based in 18 countries, have experience of over 30 industry segments globally. These specialists visit plants daily, understanding and addressing real needs. And now, you have 24×7 access to this expertise through both, digital service connects and site visits.

Delivering Benefits

Our
footprint

Our footprint across services

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Contact a
Specialist