Zero Leak Steam System

Home /

• Major Steam Loss

• Frequent failure of steam traps

• Water hammering

• Frequent shutdown

• Noise pollution

To achieve a sustainable zero leak steam system by implementing a steam trap management system

Steam Trap System Management - audit, rectification and sustenance by Forbes Marshall

Phase 1

Total steam traps population : 12,000

Steam trap performance rate: 29.72%

Steam loss identified: 23 Ton/hr

Phase 2

Supervision of the steam trap system rectification by

Forbes Marshall and replacement with Forbes Marshall products

Improved steam trap performance rate : 97.6%

Steam savings achieved: 21Ton/hr

Phase 3

Sustain the achieved performance for next 30 Months

Steam trap performance rate : 98%

Steam savings achieved further: 4.39 Ton/hr

Reduction in steam losses

Increased steam system reliability

No water hammering

Increased steam trap life

Savings in fuel consumption

Reduced noise pollution

Improved steam leak factor from 0.96 Kg/MT (2017) to 0.37Kg/MT (2019) - CHT audit